Shop Floor Control
- Work order management - Create, schedule, and track production work orders
- Real-time production tracking - Monitor work-in-progress across shop floor stations
- Machine/workstation assignment - Allocate jobs to specific machines and operators
- Production scheduling - Gantt-style visual scheduling with drag-drop rescheduling
- Shop floor terminals - Touch-friendly interfaces for operators to log progress
- Barcode/QR scanning - Quick job check-in/check-out and material consumption logging
Bill of Materials (BOM)
- Multi-level BOM structure - Parent/child component hierarchy with unlimited levels
- BOM versioning - Track revisions and maintain version history
- Phantom/sub-assembly support - Handle intermediate assemblies in production
- Alternate BOM configurations - Multiple production methods for same finished good
- BOM costing rollup - Automatic cost calculation from components to finished goods
- Where-used analysis - Trace component usage across all BOMs
Production Planning
- Material Requirements Planning (MRP) - Demand-driven procurement and production scheduling
- Capacity planning - Match production requirements to available capacity
- Production forecasting - Plan production based on sales forecasts and demand patterns
- Make-to-order / Make-to-stock - Support both production strategies
- Lead time management - Factor in production and procurement lead times
Quality Control
- Inspection checkpoints - Define quality gates at receiving, in-process, and final stages
- Quality parameters - Configurable quality metrics with acceptable ranges
- Non-conformance handling - Document and track quality issues with corrective actions
- Quality hold management - Quarantine defective items pending disposition
- Certificate of Analysis (COA) - Generate quality certificates for finished goods
Production Costing
- Standard costing - Pre-defined costs for materials, labor, and overhead
- Actual costing - Track real production costs vs standards
- Variance analysis - Material, labor, and overhead variance reporting
- Work-in-progress valuation - Accurate WIP accounting at any point
- Scrap and yield tracking - Monitor material efficiency and waste
Shop Floor Dashboard
- Real-time production KPIs - OEE, throughput, downtime visibility
- Machine status monitoring - Live view of equipment availability
- Operator performance tracking - Individual and team productivity metrics
- Alert and notification system - Escalate delays and issues automatically
